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Mega Airless Unveils Ultra-mini Nano Dispenser Family

Anticipating the continued growth of innovative, brand-building mini-product programs, Mega Airless has announced the debut of its all-new family of ultra-mini, top-fill solutions, packed with high-performance features – the Nano.

Mega Airless, the world’s largest, all-airless dispensing solutions company, introduced its Nano family at Cosmopack last week.

“Our Nano family is an ideal new choice for sampling, cross-promotional product sets, on-the-go products, and cosmetic applications where pinpoint precision of application is a must – such as for eyes and lips – and for one-day-cure type dermatological products,” said Eric Desmaris, Mega Airless’ director of business development.

“Our customer can now get the performance, precision and protection of Mega Airless’ patented airless, all-plastic design, in an ultra-mini size,” he said.

Available in 5, 10 and 15-ml volumes (0.2-ml dosage), each 22.5-mm diameter Nano is designed for easy filling on high-speed lines. 

According to Desmaris, the accelerated pace of new product introductions and flankers challenges today’s brand management to create new mini-product programs that amplify the impact of launches and to help stay connected to consumers in meaningful and exciting ways. 

“Mini-products are no longer just ‘freebies,’” Desmaris said.  “Today’s mini-dispenser, such as our new Nano, is a full-featured solution that effectively acts as a brand ambassador that opens access to the retail sized product. 

“And, with our technological capability as the pioneer in airless packaging, the Nano is a high-tech dispenser that perfectly emulates the end-user experience of the full-sized retail product.  Further, the Nano is completely customizable, with a variety of colors and decorative techniques that enhance perceived value,” he said. 

These decoration techniques include silk-screening, labeling and hot-stamping.

As a result, today’s mini-products can be profitably used in a variety of marketing plans, such as “gift with purchase,” in travel combination kits, and in double-offerings that combine a full-sized retail product with a “take anywhere” size.  “Strategically designed mini-product programs,” Desmaris said, “build launch awareness and, for existing products, help brands stay connected with their customers.”

Mega Airless offers an innovative and proven family of German-engineered, 100% tested, all-plastic, recyclable airless dispensers.  The company has more than 25 years of experience with airless technology and holds 30 patents.  Many of the world’s most demanding, respected and successful brands rely on Mega Airless dispensing solutions.

The company’s all-plastic airless dispensers are designed to protect today’s advanced formulations and natural products for facial and skin care and are engineered for full recyclability in conformation with EcoCert, NaTru, Oko-Test and other international labels – increasingly important in many countries throughout the world.

All Mega Airless dispensers are equipped with the company’s exclusive airless pump that offers unsurpassed neutrality, precise and consistent dosage, optimal product recovery and convenient 360-degree operation.  They are designed to handle a wide range of viscosities, including the most demanding new formulations used in today’s creams, gels, lotions and pastes.

The 100% plastic airless dispensers are made in one location (mold manufacturing, injection molding, assembly, decoration), which eliminates complex supply chains and reduces the CO2 impact.  In addition, continuous Mega Airless investment in state-of-the-art equipment delivers economic and environmental efficiencies.

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FiberMark Named Exclusive Sponsor for Notable Design Competition

FiberMark (, a global leader in manufacturing innovative paperboards, fiber-based specialty covering materials and print media for world-leading brands, has been named the exclusive sponsor for Package Design Magazine’s notable design competition – The Makeover Challenge.

With over a decade of recognition tied to this high profile, industry wide competition, Package Design’s Makeover Challenge has chosen one luxury brand to have its package re-imagined by four top branding and design firm consultancies.

Kelley Quan New York, a luxury beauty brand with ethically manufactured products made in the U.S., was chosen for the 2014 brand transformation.  Owner, Kelley Quan, will be working with four branding and design firms – Base Beauty Creative Agency, Envision Creative Group, Spring Design Partners and Zunda Group – in this blue-sky exercise. The packaging for Quan’s premium brush line will be the focus of the competition.

“FiberMark is honored to have been named the sponsor of such a highly-renowned event in the packaging industry,” notes FiberMark’s President and CEO, Anthony MacLaurin. “The importance of the luxury packaging market to FiberMark is emphasized by the company’s successes in understanding this strategic discipline. Package Design’s Makeover Challenge does an exemplary job at demonstrating and bringing to light the importance of a collaborative design process.” 

The much anticipated announcement of the Makeover Challenge participants comes at a perfect time in the year as many top marketing and design professionals prepare to visit the industry’s premiere packaging and design events, Luxepack NY and HOW Design Live in Boston.

Held annually in large, design-focused urban areas throughout the U.S., the HOW conference has become one of the most important forums for graphic designers and agency creative directors from around the world.  With five conferences under one roof, the event attracts graphic designers, package designers, managers of in-house creative teams, and freelancers or small-business owners specializing in any creative role, from design to writing, photography, illustration and marketing.

Luxepack NY attracts over a hundred exhibitors displaying some of the world’s most creative packaging solutions in a wide variety of categories, including fragrances-cosmetics, jewelry-watches, gourmet foods, wines and spirits, tobacco products and tableware. Held annually, it has won accolades for offering diversity and quality in its exhibitors and visitors. This year, Package Design magazine will be showcasing the re-designed packages for Kelley Quan at Luxepack, Monaco in October. 

Next month, FiberMark will be displaying its products and expertise from booth A26 at Luxepack New York.  The company will also be exhibiting that same week in Boston at The DieLine Conference, In-House Management Conference and in booth 306 at the HOW Design Conference.  For more information about Package Design’s Makeover Challenge, please visit

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Toray Opens New Czech Plant for Additional Waterless Plate Production

Toray International America Inc., the premier supplier of Toray printing plates for the North and South American markets, has started its supply of Toray waterless printing plates produced at its new manufacturing facility at Toray Textiles Central Europe (TTCE) in Prostejov, Czech Republic. The new 60,000 sq ft facility, located outside the country’s capital of Prague, will be manufacturing Toray’s LL-7 commercial sized waterless plates for European, North American and South American customers, with VG-5 waterless plates to follow. 

“We’re excited to have this new centrally-located facility in Europe,” says Eric Friedman, North American sales manager of Toray International America. “After some 30 years of plate production in Okazaki, Japan, Toray plates will now also be supplied from the heart of Europe. This new modern plant has begun to ship our new LL-7 CTP waterless plates this past March 2014 for North American and South American customers.  It will provide us with a second facility to expand our plate production for worldwide consumption and increase our speed-to-market for our rising demand. The new TTCE production is equal to our factory in Japan and allows us to double our production capacity. Our new plant in Prostějov is essential if we are to satisfy rising demand and enable further growth over the coming years.”

Continuous growth and the rising sales of printing plates have prompted Toray to significantly expand its production capacities for waterless printing plates by adding this new plate line. “Since 2005, sales and turnover for waterless printing plates have increased fivefold,” says Mitsunori Hayashi, general manager for sales in the graphic materials department at TTCE. “We are seeing annual percentage growth in many areas including newspaper printing due to the success of the KBA Cortina press, of which 20 systems are now in operation or have been ordered, and security printing. While traditional offset printing is slowing down for conventional printed products, we are noticing growing demand for high-quality and special applications. Waterless offset allows trickier materials like plastics, metal and even wood veneers to be printed to a high standard of quality. Waterless offset with UV inks is also an increasingly attractive option for packaging applications.”

To respond to this growth, Toray, in 2010, began to seriously consider the possibility of building a new production line. Prostějov was chosen due to its geographical location in the heart of Europe and is ideal from a logistical standpoint.   

“The new Toray factory in Prostějov should make the printing industry take notice,” says Friedman. “In times when people are only worrying about margins, consolidation and a drop in production, with the corresponding impact on investment behaviour, Toray is significantly expanding production and sending the market an important signal. The print business is not dead – in fact, waterless offset printing is opening up some very interesting growth prospects. Many people in the industry still haven’t grasped the fact that it isn’t the cheapest that will survive, but the most innovative!”

The Toray factory in Prostějov was built in 1997 and was originally designed for the production of synthetic textiles for apparel applications. Today it is also an important site for the manufacture of air bag fabrics for the auto industry. In 2007, the favourable geographical location of the factory prompted Toray to ship the Japanese-made ‘blanks’ for offset plates to the Czech Republic, where they were finished for delivery to the end customer. Toray has now invested another €50 million in the site to construct the coating line for waterless printing plates and has shown its additional dedication and devotion to waterless printing.

Toray ( is a diversified corporate group with operations in 25 countries and 42,000 employees around the world. Toray International America Inc. (TIAM), a wholly-owned subsidiary, is responsible for sales and marketing of Toray waterless and letterpress products for North America and South America. Its Toray waterless plate is a key component in Toray’s graphic arts portfolio.

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Spring Arrival in Southern California for New KBA Rapida 105 Eight-Color 41-inch Press at K-1 Packaging Group

KBA North America announces that K-1 Packaging Group, a designer and manufacturer of high-end, graphic packaging materials for retail items located in City of Industry, CA, is anticipating the arrival of its new Rapida 105 41-inch eight-color press with coater and UV capabilities this spring. Due to extraordinary growth and the need for added capacity, the new KBA Rapida 105 will join two existing KBA Rapida 105 presses on its pressroom floor.

“To keep up with our dramatic sales growth, increase our capacity, and have the latest in offset printing technology, we made the decision to purchase a new KBA Rapida 105 press,” says Mike Tsai, president of K-1 Packaging Group. “While there are many new features that come with the press, the technology that we look forward to the most is the KBA QualiTronic ColorControl system. This is an inline color measurement and control camera system that monitors and maintains color consistency by taking a snapshot of every printed sheet. We intend to direct the most color critical jobs to the new press where the QualiTronic ColorControl could really help us to monitor and maintain color consistency.”

K-1 specifically configured its new KBA press based entirely on the type of work it encounters on a regular basis and its customer’s needs. UV capabilities were added to offer K-1 the most flexibility in terms of the wide range substrates in which it can print on. Says Tsai, “Most customers do not know what UV printing is; however, the kind of result they seek frequently requires UV printing. The addition of this new press will certainly facilitate our effort to grow market share. We plan to aggressively target the kind of work that the press is most capable of producing–high-end carton work.”

The purchase and installation of its new KBA press represents only a portion of a larger investment plan for K-1, which includes upgrades to its facility as well as additional equipment. Last winter, K-1 began preparation on its facility before the scheduled arrival date of the new press. To accommodate the new press the company had to reposition many pieces of existing equipment. “The new press is scheduled to become operational as we ramp up for our busy season which typically starts in May,” says Tsai. “The addition of this third press will increase the output of our pressroom. This means that processes upstream and downstream of the pressroom will also need to increase its respective output. As a result, new equipment is being added in these areas as well. We look forward to seeing the positive impact it will have on our throughput, as well as on our quality efforts.”

When considering a new press for its facility, K-1 and its management team did not look any further than KBA for new equipment. Tsai explains that his firm has had a very positive experience with the reliability and performance of its two existing KBA presses. “We have been working with KBA for over ten years now. Our overall experience with our KBA presses as well as with KBA’s technical support has been positive. In our overall consideration of technology and reliability, we feel that KBA makes the best sheetfed presses,” he adds.

K-1 Packaging Group is a provider of comprehensive packaging solutions. The company designs and manufactures folding cartons, rigid boxes, pressure sensitive labels, and flexible packaging. It serves industries ranging from food and beverage, beauty and cosmetic supply, media software and hardware, nutri- and pharmaceutical, to various other consumer products. It differentiates itself from its competitors with its contract packaging division that packs dietary supplements in powder, liquid, tablet, and capsule forms.

KBA North America is located in Dallas, Texas and a member of the KBA Group. Established almost 200 years ago in Wuerzburg, Germany, Koenig & Bauer AG (KBA) is the oldest and second largest press manufacturer worldwide. KBA’s banner, ‘People & Print’, reflects its dual focus as a leading innovator for print entrepreneurs. The group’s product range is the broadest in the industry; its portfolio includes commercial and newspaper web presses, sheetfed offset presses in all format classes, inkjet systems and presses, flexographic presses, special presses for banknotes, securities, metal-decorating, smart cards, glass and plastic decorating.

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So-OPak, New Short-run Offset Printing Packaging Firm, Dazzles Attendees at SIAL Canada 2014

SoOPak, a new short-run offset printing North American packaging specialist, lured crowds of interested attendees at the SIAL Canada 2014 show held at the Palais des congrès de Montréal from April 2-4. This international food and beverage tradeshow attracts more than 750 exhibitors from 50 countries and 14,000 professional attendees. SoOPak was located at Booth # 2424.

“So-opak set itself far apart and above other packaging firms and attracted excited crowds to our new business model,” says Carol Jiang, president of So-OPak.  “We are the first firm ever to put a folding carton business online for the speed and ease of our customers. After two years of research and concentrated effort, my team was able to unveil a new easy economical folding carton business on the internet.  For anyone looking for a short-run, unique folding carton, So-OPak can deliver! We posted great success at the Sial Canada show. It provided us with the opportunity to present our unique product to an international audience of food and beverage manufacturers. We really shook up the show and made a lot of positive noise.”

SoOPak serves the carton packaging needs for a wide range of markets. These include the cosmetic, entertainment, food and confectionary, pharmaceutical, and personal care industries. SoOPak also produces high-quality, attention-grabbing promotional and point-of-sale materials. These items include portfolios, leader cards and tags, inserts, warps, boxes, and displays. To produce this variety of short-run packaging and promotional items, SoOPak has assembled high quality multi-color offset presses and a high level of system integration, including in-house prepress services, plate making, UV coating, embossing and windowing capabilities.  Its well-thought-out system integration ensures a speedy, fast response to customer needs no matter if the customer is based domestically or overseas.

“What makes SoOPak different than any other folding carton manufacturer,” asks Jiang. “We’ve worked diligently to constantly make our customer experience very positive. We’ve kept a customer-first mindset and dedication to using technological advances for an easy folding carton order purchase. For example, we have dedicated knowledgeable folding carton consultants for every customer’s order. We’re the first company with an online folding carton platform to make online ordering easy—providing instant quotes and live support from our product specialists. We bring value to each customer. We don’t charge for plates and dies like all the rest. We offer the highest quality offset printing. With as little an order as 500 boxes, we provide our customers with a fast 10 day turnaround time.”

SoOPak was developed after seeing a widespread demand in the market for high-quality, short-run, versatile packaging options.  Whether it’s a large corporation in need of a small run to test the market or a start-up that needs a small patch of folding cartons for a new product, SoOPak can provide exciting, vibrant and affordable options using its high-quality multi-color offset presses. SoOPak responds to each order quickly via its secure cloud-based ordering system.

“SoOPak can produce the promotional and point-of-sale items that support the marketing for your customers’ products packed in high quality short-run folding cartons,” says Jiang. “We can provide you with an eye-catching package and image that perfectly reflects your company, while significantly reducing your marketing and overall packaging costs. We can save you time, effort and, as always, money.”

About SIAL Canada
SIAL Canada and SET Canada are an integral part of the SIAL Group, the world’s leading network of food-industry shows, with eight professional exhibitions (SIAL Paris, SIAL Canada Montreal, SIAL Canada Toronto, SIAL China, SIAL Brazil, Expovinis Brazil, SIAL Middle East and SIAL ASEAN) and 12,000 exhibitors  and 280,000 visitors from 200 countries. Established in 2001, SIAL Canada was the culmination of the work of three organizations that are all shareholders in the event: ADAQ (Association des détaillants en alimentation du Québec), the Agri-Food Export Group of Quebec-Canada, and Comexposium (owner of the SIAL shows and subsidiary of the Unibail Group). 

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Menasha Corporation at Walmart Product Sustainability Expo 2014

Menasha Corporation subsidiaries, Menasha Packaging Company and ORBIS Corporation, will showcase their total end-to-end supply chain optimization solutions during the Walmart Product Sustainability Expo from April 28 to May 2, 2014 in northwest Arkansas.

During the expo, Walmart suppliers will be able to learn about a variety of topics, including total product sustainability and supplier collaboration.

By jointly presenting Menasha Packaging and ORBIS Corporation’s combined expertise in sustainable consumer packaging and material handling solutions, Menasha representatives hope to demonstrate the company’s ability to optimize the supply chain throughout the entire market ecosystem, from concept to store floor.

“The Walmart Sustainability Product Expo provides Menasha Corporation the opportunity to visibly display our company’s full range of sustainable material handling and packaging capabilities,” said Kerry Bailey, Menasha Packaging’s senior director of Walmart\Sam’s Club Global Support Team. “Walmart suppliers will see that they can easily take advantage of any of our sustainable opportunities at varying levels within their own supply chains.”

This is the first year of the Walmart Product Sustainability Expo. It is an expanded version of the previously held Sustainable Packaging Expo.

Menasha Packaging is a charter member of Walmart’s Packaging Supplier Value Network (SVN). This is the seventh year the company has participated in a Walmart Sustainability Expo.

About Menasha Packaging
Celebrating 165 years in business, Menasha Packaging Company, LLC, based in Neenah, Wisconsin, is a subsidiary of Menasha Corporation and has more than 2,400 employees at locations nationwide. Menasha Packaging is a leading provider of graphic consumer packaging, merchandising solutions, corrugated packaging, food packaging, shipping containers, material handling solutions, pack-out and fulfillment services. With a network of design, sales service centers, corrugated and paperboard manufacturing plants, and fulfillment facilities located throughout the United States, the company’s mission is to help its customers protect, move and promote their products better than anyone else. Visit its website at

About ORBIS Corporation
ORBIS helps world-class customers move their product faster, safer and more cost-effectively. Using a proven approach, ORBIS experts analyze its customers’ systems, design a solution and execute a reusable packaging program for longer-term cost savings and sustainability. Using life-cycle assessments to compare reusable and single-use packaging, ORBIS also helps customers reduce their overall environmental impact. ORBIS Corporation is a wholly owned subsidiary of Menasha Corporation, the 3rd oldest family owned business in the United States. As a steward of sustainability, ORBIS is committed to a better world for future generations. ORBIS tracks and measure our own resource utilization to continuously conserve natural resources and reduce waste. For more information, please visit

About Menasha Corporation
Menasha Corporation is a leading corrugated and plastic packaging manufacturer and supply chain solutions provider specializing in retail merchandising packaging and displays, plastic reusable containers and pallets, protective packaging interiors, and packaging supply chain and fulfillment services. Menasha Corporation’s products and services are used by major food, beverage, consumer products, healthcare, pharmaceutical, industrial and automotive companies. Established in 1849, Menasha Corporation is one of America’s oldest privately held, family-owned manufacturing companies. Headquartered in Neenah, Wisconsin, the company employs approximately 4,000 employees in over 75 facilities in North America, Europe and Asia. For more information, visit

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FiberMark Announces 21st Specifier Awards Call for Entries

FiberMark (, a global leader in manufacturing innovative paperboards, fiber-based specialty covering materials and print media for world-leading brands, once again presents designers around the world with a unique opportunity for wide exposure and acknowledgement of their talents and ideas.  

The FiberMark Specifier Awards program was inaugurated in 1992, to celebrate the best of color, texture, pattern and design innovation across a wide array of packaging, publishing, office, graphic arts, industrial applications and—new last year—environmentally responsible print media.  Since its introduction, it has become international in scope, earning an increasing reputation as one of the most prestigious competitions in the industry.

The program recognizes the genius of individuals from around the world who put forth excellence in design innovation and honors outstanding projects that have been created using one or more of FiberMark’s vast range of top-quality paperboards, covering materials or print media. Additionally, to be eligible for submission, projects must have been produced during the previous year. Entries are judged by a peer review committee on such criteria as design, construction quality, decoration/printing quality and relationship of the materials to the project.

This year’s design competition is themed ‘Show Us Your Genius’.  Criteria the judges will focus on include the unexpected use of color, texture, pattern, and design; hard-working use of materials; use of several different materials in one project; high-profile use of materials; and on-trend use of materials. Winners in several different categories of the competition receive wide acknowledgement of their design, including inclusion in a beautifully designed Specifier Awards booklet that is distributed to thousands of industry professionals.  Award winners are also featured in a dedicated section of the FiberMark website called ‘Design Showcase’.

Over the years, since its introduction, the Specifier Awards have become an annual event that’s highly anticipated by the FiberMark staff and management.  “Because of the increasing number of entries and quality of projects we’re receiving, I’m happy to say that we’re continually raising the bar on judging for the Specifier Awards,” notes Stella Alstede, the FiberMark promotions manager who oversees the Specifier Awards. “We are increasingly impressed by the innovation and inspiration our customers demonstrate in using our materials, and we are pleased to offer this opportunity to honor their exceptional work.”

Entries for the competition are being solicited and received until October 31, 2014. Professionals seeking to submit a design for consideration or desiring more information on the Specifier Awards competition may do so by visiting

About FiberMark
FiberMark is a world-class, fully integrated manufacturer and global marketer, crafting its fiber-based specialty materials in the U.S. and Europe. The company creates innovative solutions for world-leading brands, offering distinctive covering materials that express the brands, inspire designs and create lasting impressions. With an extensive range of visual and tactile options and performance characteristics, FiberMark materials provide an endless array of design possibilities for applications in the performance boards, covering solutions, luxury packaging, technical/industrial, durable print media and graphic design markets. FiberMark is Forest Stewardship Council (FSC) – certified (FSC-C020981). The company’s premium and innovative covering products, print media and specialty boards made from sustainable materials are enhanced with a variety of colors, finishes, and embossing techniques that create visual depth and invite touch.

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